Winter storage: How to prevent the engine from stuttering in the spring

Many power tools with petrol engines are pure seasonal workers. Work starts in March, summer is the daily peak season and October marks the beginning of the annual winter rest. Mothballed, the machines are then ideally freshly washed, cleaned and preserved. Despite all this care, it is often the case that the engine has starting problems or an annoying stutter in the spring – even though the machine was running excellently before the winter rest. What is to blame? Roman Mühleck, Product Manager at AS-Motor knows what to look out for in terms of fuel during storage to ensure a smooth start in the spring.

After preparing the machine for hibernation, the first question to ask is where and how to store it over the winter. The expert from the high grass mower specialists recommends a storage place that is dry and not too warm. It is also important that the place is level so that the machine can stand as horizontally as possible.  With two- and three-wheeled devices, it should be ensured that they cannot tip over so that oil and fuel do not leak out.

Our expert: Roman Mühleck, Product Manager at AS-Motor

Store with a full tank

Ideally, the tank should be completely filled before storage so that as little air and thus humidity as possible remains in the tank. Depending on the outside temperature, the air humidity can condense into water and settle in the tank, which can have a negative effect on the engine start in the spring during initial operation. This is often the fault of a white, sticky substance in the carburetor and fuel filter that forms from the condensation and evaporation of fuel over the winter months. Deposits can also be caused by corrosion.

The standard road fuels comply with the currently valid standards DIN EN 228 for petrol and DIN EN 590 for diesel fuel. They are designed for a typical storage time in the storage tank at the filling station of three to six months under ideal conditions. With an average wintering period of around five months with strong temperature fluctuations in the equipment shed, this minimum shelf life is quickly exceeded.

Through his many years of experience, Roman Mühleck knows that starting problems in the spring occur particularly frequently when using the standard fuel E10.  The reason for this is the increased ethanol content of this fuel type in conjunction with less than ideal storage conditions and a long retention time in the tank. Since ethanol is hydrophilic, i.e. it loves water, E10 absorbs atmospheric moisture better and the water content in the fuel increases. For regular operation in summer this plays only a minor role, but for the winter break this fuel is therefore only suitable to a limited extent. In principle, it should be clarified in advance whether the engine manufacturer has generally approved operation with E10.

The storage place for the winter rest should be dry and not too warm

The right fuel

For a good start of the season without stuttering, the AS-Motor expert recommends the following fuels for the last tank filling before the winter break:

  • Gasoline for appliances (alkylate gasoline): Gasoline for appliances is a special fuel which, due to its chemical composition, is particularly stable to oxidation, i.e. stable to ageing. This fuel is used by various engine manufacturers and vehicle manufacturers as an initial filling fuel in order to bridge any longer storage times that may occur before initial commissioning by the end user.
  • Premium fuel (e.g. 99-102 octane) from brand manufacturers: These fuels are equipped with special additive technology that cleans and protects the engine at the same time. This ensures better performance compared to standard fuels. Many users report that they have no starting problems when restarting seasonal vehicles, such as mulching lawn mowers.
  • Standard fuels E5 from brand manufacturers are often also equipped with additive technology. Here, too, there is a protection of the fuel system. Therefore, this fuel is also suitable for the winter break under ideal storage conditions.

The right fuel for the last filling before the winter break is one of the decisive factors for a good start to the new season.

Oil change before winter rest

The fuel properties mentioned also apply to the 2-stroke mixtures mixed from them. Many piston seizures of 2-stroke equipment happen during the first use in spring due to old, demixed oil/fuel mixtures. “Please always use fully synthetic 2T oils for the mixture or ready-made 2T alkalytic mixtures,” is therefore the expert’s urgent appeal. Outdated, mineral 2T oils have had their day.

In order to take full advantage of the recommended fuels during winter storage, the last refuelling should be carried out with an empty tank and the tank completely filled. Since used oil contains acidic ageing residues that can lead to deposits or corrosion over the service life, it is advisable to also change the oil before the winter break. Afterwards, the engine should be restarted so that the oil comes up to operating temperature. This activates the protective additives and the engine can be shut down for the winter. A new oil change in the spring is then no longer necessary.

Fit into hibernation - Fit for the coming season - Part 1

The ideal time for a comprehensive equipment check of lawnmowers, ride-on mowers and other motorised gardening aids is when preparing the machines for winter. Hardly anyone knows what to take into account for this process better than Wolfgang Gerlach. The trained mechanic has been working for 35 years at high grass mower manufacturer AS-Motor in Bühlertann.

In a small series, we have summarised the engine expert’s extensive knowledge of winter check-ups. In the first part, we first deal with basic things that need to be observed, and then dive into detail regarding the bodywork, frame and mower deck.

Benefits of the Winter Check-up

A comprehensive equipment check before storing machines for the winter kills three birds with one stone. Firstly, the machines are properly cleaned and permanently preserved; secondly, by checking the functions errors are detected. Thirdly, it shows where there is a need for action or repair by a specialist. The main aim is to ensure that the motorized helpers are functional and ready for use the following spring. Occupational safety is also an important factor here. Blades and flails are exposed to constant high stress and wear. At blade speeds of sometimes more than 200 km/h, everything must be in tip-top condition. The equipment check contributes to a machine’s extended service life and increased value retention.

Our engine expert: For 35 years Wolfgang Gerlach has been working at AS-Motor as a test mechanic in prototype construction and the engine test bench.

Before we get started

Every check-up begins with the necessary safety precautions. For example, the possibility of an accidental start of the machine must be eliminated before any action can be performed. For this reason, the main plugs must be disconnected on electric mowers. For battery-powered machines, remove the batteries and, if necessary, activate the off switch or remove the safety key. On motorized machines with a rope start, you must remove the spark plug connector. To be on the safe side with ride-on mowers, remove the ignition key and, if possible, disconnect the battery before starting work on the machine. Close fuel taps and tank ventilation. Basically, good ventilation must be ensured and the machine must be standing safely. Guarantee that no ignition sources are nearby and wear cut-resistant gloves.

Some safety precautions

Fresh shine and well lubricated

To clean the body and frame, first sweep away loose dirt, dust, leaves and branches with a hand brush. Stubborn dirt can be removed with a damp cloth and gentle cleaning agent. The expert from AS-Motor points out that decomposing, damp grass and leaves are particularly corrosive to metals and surfaces. Therefore, pay attention to rotten nests in corners and angles of your machine. The bodywork can be cleaned particularly gently and effectively with compressed air. We do not recommend the use of high-pressure cleaners, which degrease sensitive bearings and components. Cleaning additives are often particularly corrosive. Running water from the hose can be used instead. However, please also avoid sensitive and electrical parts and do not direct water jets at bearings.

Bowden cables and their outer shells can be checked while cleaning the bodywork. Chafe marks, kinks, bruises and broken strands impede correct functioning. Further damage can also result if, for example, a clutch does not disengage the transmission properly. For this reason, test the movement of the cables and the end fastenings. It is best to use a silicone lubricant to lubricate the Bowden cables. In contrast to oils and greases, silicone does not resinify, and less dirt sticks to it.

After cleaning, all joints, hinges and operating levers can now be lubricated with a resin-free multifunctional oil. Please note that no lubricant, oil or wax should get on drive or V-belts, pulleys, brake linings or dry clutches.

Everything you need for the winter check-up

Silicone spray is used for the Bowden cables, because it does not stick or resinify

Clean mower

For proper cleaning, mowers must be set up, folded over or tilted to the side. This is no problem with electric or battery-powered mowers, which can be placed on either side as they have no oil in the engine. For combustion engines, please proceed as follows: Close the fuel tap and the fuel tank vent. If the tank cap leaks, drain the fuel beforehand. After removing the air filter, the mower can be put on its side. Please note that on 4-stroke engines the air filter housing must always be on top when the mower is folded down, i.e. above the crankcase. Otherwise engine oil will run into the air filter housing and contaminate the intake duct and air filter.

Service stands can be used to safely tilt a ride-on mower. These are available from specialist dealers. Otherwise, the machine can be driven on ramps to make it accessible from below. Secure the ride-on mower so it does not roll away or fall over.

Now you can start cleaning the mower deck. Please pay attention to the sharp cutting tools. There is a risk of injury here. It is best to clean mowers and mowing bonnets immediately after the last use, as the grass residue adhering to them will still be damp. Use tools made of wood or plastic for scraping, so as not to unnecessarily damage coated surfaces.

Although the use of a high-pressure cleaner is not recommended, it can make work much easier when cleaning the mowing deck. However, in this case it is essential to observe the following instructions: Only use it to clean the metal or aluminium surfaces on the underside of the mower housing, and do not use any cleaning additives. Avoid the blade bearings, crankshaft and blade clutch when working with the pressure washer and maintain a nozzle distance of 20-30 cm. After a wet wash it is advantageous to run the machine for a short time. Water residues will fly off the moving parts or be displaced by the air stream.

In order to clean the mower, it must be turned over or titled to the side. Particular precautions is required for devices with combustion engines.

Are the blades still ok?

After cleaning, inspect the blades. Some questions must be answered: Are there any cracks, deformations or damages? Are the blades sharp or do they need to be sharpened? Has the wear of the blades already reached the minimum mark? Are the locking screws loose or worn? Are all safety guards or ejection guards intact?

If you discover any abnormalities during the inspection of the blade system and its protective covers, you must have a specialist workshop carry out any necessary repairs. Faulty blade systems pose a great danger to users and passers-by. Blade repairs may therefore only be carried out by a specialist. Even when simply resharpening blades and knives, it is necessary to check for imbalances afterwards. Without special tools, vibrations will permanently damage the machine.

Well protected through the cold season

After the cleaning and blade check, the mowing deck and blades are preserved from below and protected against winter corrosion. Use wax or oil-based care products for this. The AS-Motor Expert points out that no surface coating, whether paint, powder coating or galvanisation, will last permanently in a mowing deck. These surface coatings are no match for stirred up stones and sand, aggressive plant liquids and permanent moisture. Slight rust and corrosion are therefore normal. During regular operation, this plays an insignificant role in durability. Only long-term storage in a soiled condition will allow sheet steel to rust through. For this reason, the major annual cleaning should be carried out before the machine is left to winter.

Modern mulching mowers - empty marketing promise or really good machines?

In recent years, a large number of so-called “new” mulch lawnmowers have come onto the market. You recognise them immediately by their missing collection bags and the mowing hoods’ round, closed shape.

As a revolutionary new development, these machines are intensively advertised by every manufacturer. There is talk of “intensive mulching”, “micro-shredding” and even “pulverizing” the lawn.

Are these mowers really as new and as good as their marketing promise?

First, the facts and figures:

  • According to Wikipedia, mulching refers to mowing with simultaneous shredding of the mowed material and covering the soil with fresh organic materials
  • Mulching is not a new invention, but a mowing method that has long been used in agriculture and gardening. Various types of mowing systems have been used for a long time
  • For decades now, lawn mowers have had so-called “mulching inserts” or “mulching kits” that are inserted into the mowing hood and replace the collection bag

So mulch mowers are not as new as advertised. But this is true: the new generation of mulch mowers has a much cleaner cutting pattern than older models. They are also considerably better than combination mowers with a mulching insert.

The technical progress is the result of a novel combination of the following components

  • Mulch mowers have a completely round mowing hood (also called mulching bell) without edges, corners or ejection channels
  • In the circular shape of the mulching bell, a rotating blade (approx. 2,800 to 3,100 rpm) can create a circular air stream
  • Long cut grass is swirled in the air stream for some time
  • While the grass cuttings are being swirled, a special mulching blade with several cutting edges located at different heights of the blade can shred the grass blades further and finer
  • When the grass particles have become very small and offer the air stream little contact surface, they fall back onto the surface of the lawn
  • The rear edge of the mulching bell, or a specially mounted crosspiece at the rear of the mower, then “brushes” the fine mulch particles into the remaining lawn. The clean cut is finished, without a collection bag

Mulching mowers are therefore a clever combination of mower deck, airflow and blade shape

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Good mulching mowers should have the following elements for an optimal cutting pattern:

  • Deep, circular mulching bell: A constant air flow can develop, and a lot of cuttings can be collected
  • Strong air flow in the mulching bell: through extra air wings or a high, angled, bevelled blade shape
  • Blades with several cutting edges: up to three cutting edges are common
  • Variegated cutting edges: Good blades distribute the cutting edges at a height of 30 to 40mm and thus cut in several levels in the mulch bell
  • The mulched cuttings are raked into the lawn: a crossbar or similar element distribute the remaining blades of grass, causing particles to fall to the bottom of the lawn

The advantages of a mulching mower

Anyone who has purchased a good mulching mower will be truly amazed at first use. Simply “mow through” lawns without stopping. No annoying process of emptying of the cuttings onto the compost or trailer. 30% savings on fertilizers and, most importantly: a really clean and even cut as it used to be with a collection lawn mower.

Only one question remains: What are you going to do with the 25% more time you have when compared to the mowing with a catch bag? Probably best to do something useful.

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